Do You Need A Continuous Pyrolysis Plant?
- By zhou qi
- •
- 22 Jun, 2020
As outlined by new environmental regulations, it comes with an surge in the manufacturing of continuous pyrolysis plants to have a non-pollution production process. The good thing is that in the event you continue to have your batch pyrolysis system, some suppliers may help you in upgrading it for the continuous system. For that reason, you will save a considerable amount of money to get a brand new machine. If you want to upgrade your batch pyrolysis plant to continuous, check the link here: https://bestonasia.com/continuous-tyre-pyrolysis-plant-in-india/.
Highlights of Continuous Pyrolysis Plant
As compared to the batching type, the continuous pyrolysis machine provides the following unique features:
- Faster and constant feeding and discharging system
A totally automatic pyrolysis plant is an additional term used to describe this item of equipment. This really is primarily because it uses a computerized screw feeder for feeding the raw materials to the plant's reactor. Typically, the feeding and discharging happen simultaneously without any disruption, 24 hours a day. For this reason, there's no requirement to wait for a reactor to cool off before feeding while you would do with the batching pyrolysis plants.
- The reactor has a non-rotary design
Batching pyrolysis machines use a rotary reactor. Typically, it is made up of double helix structure throughout the reactor that makes certain that the raw materials go on a 360° rotation when being heated. However, the continuous pyrolysis reactor isn't rotary. It generally comprises a larger space to ensure a huge volume of the raw materials is going to be heated evenly, and at the same time.
- Has a larger size, larger capacity, as well as a higher output
Primarily, the continuous pyrolysis equipment is designed for coping with a relatively larger volume of raw materials. Consequently, the shape, output, and capacity are all larger and stronger compared to a batching plant.
- Is made up of pre-treatment system
Generally, the continuous plant as well as the batching type can process rubber waste, oil sludge, tire, and plastic. However, if the feedstock requires to be pre-treated, the continuous machine will offer a pre-treatment system. Naturally, the full plant also is made up of the pre-treatment system, e.g., the crusher or scrap tire shredder, etc.
Benefits of Continuous Pyrolysis Plant
- Environmental friendly. The machine will keep a 100% clean production site, which means there won't be harmful gases and rising dust. What's more, the de-dusting system contains four steps, which ensure that dust and harmful gases are purified and then discharged properly.
- High-temperature feeding and discharging. For this reason, it can save you lots of manufacturing time. Using that time, you can make significantly higher economic value since time is money.
- Shaftless spiral. Due to the non-axis spiral, it allows smooth feeding and discharging.
- Modularity and customization. According to your unique needs, you may request your supplier to customize the entire pyrolysis equipment for you personally. Alternatively, you can just purchase the spares that you're lacking.
It is recommended to modify your pyrolysis machine structure and add spare parts. In this way, the complete tire pyrolysis process won't pollute the surroundings or have adverse effects on the fitness of facilities' workers.
Highlights of Continuous Pyrolysis Plant
As compared to the batching type, the continuous pyrolysis machine provides the following unique features:
- Faster and constant feeding and discharging system
A totally automatic pyrolysis plant is an additional term used to describe this item of equipment. This really is primarily because it uses a computerized screw feeder for feeding the raw materials to the plant's reactor. Typically, the feeding and discharging happen simultaneously without any disruption, 24 hours a day. For this reason, there's no requirement to wait for a reactor to cool off before feeding while you would do with the batching pyrolysis plants.
- The reactor has a non-rotary design
Batching pyrolysis machines use a rotary reactor. Typically, it is made up of double helix structure throughout the reactor that makes certain that the raw materials go on a 360° rotation when being heated. However, the continuous pyrolysis reactor isn't rotary. It generally comprises a larger space to ensure a huge volume of the raw materials is going to be heated evenly, and at the same time.
- Has a larger size, larger capacity, as well as a higher output
Primarily, the continuous pyrolysis equipment is designed for coping with a relatively larger volume of raw materials. Consequently, the shape, output, and capacity are all larger and stronger compared to a batching plant.
- Is made up of pre-treatment system
Generally, the continuous plant as well as the batching type can process rubber waste, oil sludge, tire, and plastic. However, if the feedstock requires to be pre-treated, the continuous machine will offer a pre-treatment system. Naturally, the full plant also is made up of the pre-treatment system, e.g., the crusher or scrap tire shredder, etc.
Benefits of Continuous Pyrolysis Plant
- Environmental friendly. The machine will keep a 100% clean production site, which means there won't be harmful gases and rising dust. What's more, the de-dusting system contains four steps, which ensure that dust and harmful gases are purified and then discharged properly.
- High-temperature feeding and discharging. For this reason, it can save you lots of manufacturing time. Using that time, you can make significantly higher economic value since time is money.
- Shaftless spiral. Due to the non-axis spiral, it allows smooth feeding and discharging.
- Modularity and customization. According to your unique needs, you may request your supplier to customize the entire pyrolysis equipment for you personally. Alternatively, you can just purchase the spares that you're lacking.
It is recommended to modify your pyrolysis machine structure and add spare parts. In this way, the complete tire pyrolysis process won't pollute the surroundings or have adverse effects on the fitness of facilities' workers.
